Merrick Manufacturing
Merrick headquarters is home to a 50,000 square foot facility complemented with state-of-the-art equipment and experienced staff. Our team will work closely with you to custom manufacture a weighing and feeding solution that fits your specific industry needs. Merrick has the flexibility and experience to design and manufacture high-quality custom equipment that will optimize your daily operations.
Cutting
Trumpf 3030 Laser Cutter
- 5’ x 10’ Cutting area
- 60” Y-axis, 120” X-axis, 4.5” Z-axis
- 4000 Watt
- Up to 3/4” carbon material
- Up to 1/2” stainless material
Messer CNC Plasma Cutter
- 10’ x 20’ capacity
- Cut mild steel up to 3” and stainless steel up to 1.5”
- Alloy steel, aluminum, copper, and brass
Hyd-Mech Vertical Band Saw
- Cut angles up to 45 degrees left to right
- Cut up to 18.5” thick material
Armada Horizontal Saw
- Automatic feed band saw
- 15’ roller conveyor
- Cut up to 16” thick material
Turning
Mazak CNC Lathe
- 72” max length
- Up to 16” diameter
- 4” maximum through spindle
Manual Lathe
- Sharp manual lathe
- Hardinge manual lathe
- 72” max length
- Up to 26” diameter
Pipe Threading
- Rigid 300 – Thread pipe from 2.5” to 4”
- Rigid 535 – Thread all standard pipe size up to 4”
Welding
Welding / Fit Up
- 8 Individual weld stations
- Qualified MIG, TIG, and Stick welding
- Handheld Laser Welding
- Mild steel, stainless steel, alloy steel, and aluminum
Facility
Building Provisions
- Roll up bay doors – 14’ wide
- Max weld height on main floor – 13’ wide x 90’ long x 14’ tall (limited by cranes and doors)
- Max weld capabilities in truck well – 13’ wide x 50‘ long x 18’ tall
- Maximum tank size – 8’ diameter x 20’ long
- 1 ton jib cranes 12’ and 14’ floor to hook depending on location
- 5-ton overhead cranes
- 16’ floor to hook on main floor and 20’ floor to hook in truck well
- 2 crane tandem operation yields 10-ton capability/capacity
Facility
Tools
- Broaching - Arbor press and Foster hydraulic press
- Punching and Notching - 120-ton Piranha P120
Services
- CAD/CAM – CNC programming, bending, and improving the manufacturing process
- Full assembly capabilities including general assembly, plumbing, and wiring
Support Resources
- Purchasing / Supply Chain Management
- Mechanical, electrical, and industrial Engineering
- Control Cabinets
- R&D, Testing
Quality Lime Silos, Lime Slakers, and High Density Lime Systems
In addition to weigh feeders, conveyor belt scales, and impact flow meters, MERRICK also features state-of-the-art lime silo systems. MERRICK offers both lime slaking systems and the rapidly growing High Density Lime Systems (HDLS) invented and pioneered by ConSeCo. Lime slakers are typically suited for high volume lime users, creating a lime slurry on site with quicklime. Our lime slakers are engineered to provide the correct temperature, water-to-lime ratio, and physical agitation required for processing a variety of lime grades. High Density Lime Systems utilize hydrated lime and provide an extremely reliable and maintenance free approach to producing lime slurry. Both approaches are custom designed for municipal water plants, wastewater facilities, flue gas desulfurization, and other applications that utilize lime slurry. MERRICK’s line of lime slakers and High Density Lime System silos both offer the dependability and slurry quality that our customers expect.
Quality Retrofits and Upgrades
If you are considering upgrading or updating your current material handling or weighing system, contact MERRICK. Whether you’re interested in changing the capacity of a volumetric screw feeder, upgrading the weigh bridge of a weigh belt feeder, or modernizing the controls of an impact flow meter, we can successfully retrofit your existing equipment, regardless of make.
Commitment to Customer Service Excellence
MERRICK is dedicated to ensuring that your weigh feeding systems, belt scale installations, lime slakers, impact flow meter applications, and other material handling equipment continue to work correctly and accurately for years to come. We offer responsive, 24/7 service including phone support, local field service centers, and a comprehensive inventory of spare parts – because we know you can’t afford to waste production time offline. MERRICK supports every installation ever made to ensure Customer Satisfaction.
